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Porosity

Definition

Gas-filled voids in weld metal or castings, spherical or elongated (wormhole/piping), caused by dissolved gas evolving during solidification. Reduces cross-section and acts as a fatigue initiator.

Related terms

Hot cracking
Solidification cracking or liquation cracking that occurs at elevated temperature during or just after welding. Driven by liquid films of low-melting impurity...
Hydrogen cold cracking (HCC)
Delayed intergranular cracking in the heat-affected zone or weld metal, caused by atomic hydrogen absorbed during welding, susceptible martensite microstructure, and residual...
Lack of fusion (LOF)
A planar weld defect where the weld metal fails to fuse to the base metal or to the adjacent weld pass. Essentially...
Laminar tearing
Step-like fracture in the base plate beneath a restrained weld, propagating along planes of MnS inclusion stringers aligned with the rolling direction...
Phased-array ultrasonic testing (PAUT)
Advanced ultrasonic inspection using a multi-element probe whose beam angle and focal depth are electronically controlled to scan a weld volume systematically....

Explained in

  • Weld and Manufacturing Defect AnalysisGas-filled voids in weld metal or castings, spherical or elongated (wormhole/piping), caused by dissolved gas evolving during solidification. Reduces cross-sec...

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