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Phased-Array Ultrasonic Testing (PAUT)

Definition

Advanced ultrasonic inspection using a multi-element probe whose beam angle and focal depth are electronically controlled to scan a weld volume systematically. Produces a cross-sectional image of the weld comparable to a CT scan, with quantified defect sizing.

Probe type
Multi-element ultrasonic probe
Control
Electronically steered beam angle and focal depth
Output
Cross-sectional image of the weld volume
Field
Weld and manufacturing defect analysis

Common questions

What advantage does PAUT offer over conventional single-crystal ultrasonic testing?+

PAUT electronically sweeps the beam through a range of angles and depths from a fixed probe position, producing a full cross-sectional image in one scan where conventional UT needs multiple manual probe placements and gives only point readings.

Can PAUT quantify the size of a detected weld defect?+

Yes, because the technique produces a calibrated cross-sectional image, defect dimensions such as length and through-wall extent can be measured directly from the scan rather than only being flagged as present or absent.

Related terms

Hot Cracking
Solidification cracking or liquation cracking that occurs at elevated temperature during or just after welding. Driven by liquid films of low-melting impurity...
Hydrogen Cold Cracking (HCC)
Delayed intergranular cracking in the heat-affected zone or weld metal, caused by atomic hydrogen absorbed during welding, susceptible martensite microstructure, and residual...
Lack of Fusion (LOF)
A planar weld defect where the weld metal fails to fuse to the base metal or to the adjacent weld pass. Essentially...
Laminar Tearing
Step-like fracture in the base plate beneath a restrained weld, propagating along planes of MnS inclusion stringers aligned with the rolling direction...
Porosity
Gas-filled voids in weld metal or castings, spherical or elongated (wormhole/piping), caused by dissolved gas evolving during solidification. Reduces cross-section and acts...

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