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Stress-Concentration Factor (Kt)

Definition

A dimensionless multiplier representing the ratio of the actual maximum stress at a notch, hole, or corner to the nominal stress in the undisturbed cross-section; higher Kt increases fatigue susceptibility.

Symbol
Kt
Definition
Actual peak stress over nominal stress
Units
Dimensionless
Higher Kt effect
Increased fatigue susceptibility

Common questions

Where on a failed part does Kt tend to be highest?+

Kt peaks at geometric discontinuities such as sharp notches, small-radius corners, drilled holes, and threads, which is why fatigue cracks in a fractographic examination so often originate at those features rather than on a smooth surface.

How does a failure analyst use Kt in practice?+

The analyst compares the part's design or as-built geometry against reference charts or finite-element results to estimate Kt at the fracture origin, then weighs that value against the applied nominal stress to judge whether the geometry alone explains a premature failure.

Related terms

Beach Marks
Macroscopic curved bands on a fatigue fracture surface, visible without magnification, produced by changes in crack growth rate during service (load changes,...
Damage-Tolerant Design
A structural-design philosophy that assumes cracks will form and specifies inspection intervals short enough to detect and repair cracks before they reach...
Ductile Dimples
Microscopic cup-shaped depressions visible on a ductile overload fracture surface under SEM, formed by nucleation, growth, and coalescence of microvoids at second-phase...
Fatigue Striations
Microscopic parallel marks on a fatigue fracture surface, formed during individual loading cycles in Stage II crack growth. Visible by SEM at...
Fractography
The systematic examination and interpretation of fracture surfaces to determine the mechanism, origin, and propagation direction of fracture; uses optical and scanning...
MCAS
Maneuvering Characteristics Augmentation System; the Boeing 737 MAX software feature that repeatedly commanded nose-down stabiliser trim based on a single AoA sensor...
Progressive Collapse
A failure mode in which local structural failure triggers a sequence of failures in adjacent members, resulting in collapse disproportionate to the...
River Patterns
Fan-shaped or river-delta-like markings on brittle-cleavage fracture surfaces that indicate crack propagation direction; rivers diverge from the origin and converge toward the...
S-N Curve
A plot of cyclic stress amplitude (S) against the number of cycles to failure (N), used to characterise a material's fatigue life;...
Safe-Life Design
A structural-design philosophy where a component is retired from service before its predicted fatigue life is consumed; does not require crack detection...
Stress-Corrosion Cracking (SCC)
A failure mode combining sustained tensile stress with a specific corrosive environment, producing branching, often intergranular cracks that grow at stress intensities...

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