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Risk-Utility Calculus

Definition

The balancing of expected harm (probability of injury multiplied by severity) against the burden of prevention (cost of the SAD plus any loss of utility). A design is defective when risk outweighs utility and a feasible SAD exists.

Balances
Expected harm against burden of prevention
Expected harm
Probability of injury multiplied by severity
Burden term
Cost of the safer alternative design (SAD) plus lost utility
Defect trigger
Risk outweighs utility and a feasible SAD exists

Common questions

How is risk-utility calculus different from a simple cost-benefit analysis?+

It is applied specifically within design-defect litigation to determine legal liability, weighing a feasible alternative design against the original, rather than evaluating overall business costs and benefits of a product line.

What role does the feasibility of the safer alternative design play?+

If no feasible SAD existed at the time of manufacture, the calculus generally cannot support a defect finding, since the plaintiff must show a practical, cost-reasonable design that would have reduced the risk.

Can a product be found defective even if most users were never harmed?+

Yes. The calculus weighs the severity of harm to those affected against the burden of prevention across the whole product line, so a low-frequency but severe injury can still tip the balance toward defect.

Related terms

Commercial Feasibility
Whether the cost of the safer design, spread across expected production volumes, would have made the product unaffordable or unmarketable.
Custom vs Mandatory Standard
Voluntary industry standards represent custom in the industry; regulatory standards (mandatory by law) set the legal floor. A product can violate custom...
Design Standard
A document produced by a recognised body (ISO, ASTM, UL, EN, national authority) specifying minimum technical requirements for a product category. Meeting...
Safer Alternative Design (SAD)
A specific, concrete modification to a product that would have reduced the hazard in question while preserving the product's essential utility, and...
Technical Feasibility
The capacity to implement a design change with materials, processes, and knowledge available at the date the product was manufactured and sold.

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