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Fatigue Fracture

Definition

Fracture resulting from repeated cyclic loading, typically at stresses below the static yield strength. The fracture surface has characteristic markings (beach marks, striations) absent from single-load fractures.

Cause
Repeated cyclic loading, often below static yield strength
Diagnostic markings
Beach marks, striations
Contrast
Absent from a single-overload fracture
Field
Fractography, mechanical failure analysis

Common questions

How do beach marks and striations differ from each other on a fatigue fracture surface?+

Beach marks are macroscopic curved bands visible to the naked eye, reflecting changes in loading conditions or crack-growth rate over time, while striations are microscopic lines seen only under high magnification, with each striation typically corresponding to a single load cycle.

Why does identifying fatigue matter in a failure investigation?+

Recognising a fatigue origin points the investigator toward a design, material, or maintenance issue that allowed a crack to grow slowly over repeated cycles, which is a very different root cause and liability picture than a single overload event snapping an otherwise sound part.

Related terms

Beach Marks
Macroscopic curved bands on a fatigue fracture surface, visible without magnification, produced by changes in crack growth rate during service (load changes,...
Fatigue Striations
Microscopic parallel marks on a fatigue fracture surface, formed during individual loading cycles in Stage II crack growth. Visible by SEM at...
Multi-Site Damage (MSD)
The simultaneous presence of fatigue cracks at multiple adjacent fastener holes or structural features, characteristic of ageing aircraft fuselage and other riveted...
Ratchet Marks
Radial steps or ridges on a fatigue fracture surface separating adjacent regions that initiated from separate sites. They run from the component...
Stress Intensity Range (ΔK)
The difference between the maximum and minimum stress intensity factor in one loading cycle, ΔK = K_max - K_min. The Paris law...

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