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Ductile Fracture

Definition

Fracture preceded by extensive plastic deformation, in which microvoids nucleate at inclusions, grow, and coalesce to form the fracture surface. The surface is rough, fibrous, and grey; energy absorption is high.

Mechanism
Microvoid nucleation, growth, coalescence
Surface appearance
Rough, fibrous, grey
Energy absorption
High, relative to brittle fracture
Preceded by
Extensive plastic deformation

Common questions

Why does high energy absorption matter when distinguishing ductile from brittle fracture?+

It tells an investigator the material deformed significantly before failing, which points toward overload or gradual force application rather than a sudden brittle event. This distinction informs whether a failure resulted from impact, fatigue, or material defect.

Can a single component fail with both ductile and brittle regions on the same fracture surface?+

Yes, mixed-mode fracture surfaces are common, for example in fatigue failures where a brittle striated region precedes a final ductile overload zone once the remaining cross-section can no longer bear the load.

Related terms

Brittle Fracture
Fracture with little or no plastic deformation, occurring by rapid cleavage through grains or along grain boundaries. The surface is flat, often...
Cleavage
Fracture by separation along specific crystallographic planes, typically {100} planes in body-centred-cubic metals. The fracture surface is flat at the grain scale...
Cup-and-Cone Fracture
The classic macroscopic appearance of ductile tensile fracture in round bar: a flat central zone (the cup) formed by void coalescence surrounded...
Intergranular Fracture
Fracture path running along grain boundaries rather than through grains. Indicates boundary weakness from segregation, embrittlement, or environmental attack, and produces a...
SEM Fractography
The use of scanning electron microscopy to image fracture surfaces at magnifications beyond the optical limit, revealing dimple size and distribution in...

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